Monitoring of process gases during welding

Messkonzept GmbH gas measuring instruments are suitable for monitoring the purity of the individual gases during the incoming control, monitoring the mixing ratio and using the right gas or gas mixture in production.

Up to 16 gases and gas combinations can be tested with one device.

Suitable for the following Processes:

  • – Tungsten arc welding
  • – Gas-shielded metal arc welding
  • – Plasma arc welding
  • – Plasma arc cutting
  • – Laser welding
  • – Laser cutting
  • – Arc braze welding

Gas purity test

Gas purity test

The delivered gases are checked for their purity. The meter is manually or automatically adjusted to the appropriate gas and T90 time below 1 second will quickly signal whether the process gas has the appropriate purity.

Required purity and humidity according to DIN standard 14175: 2008

Possible purity measurement in direct comparison with reference gas

Monitoring the connection of mixed gases for correct selection

Monitoring the connection of mixed gases for correct selectionl

If a process gas is mixed together in an automatic process and used directly in the production line, the mixing ratios must be continuously checked to prevent usage of wrong amounts of welding gas. The low T-90 time as well as the sequential measurement of the process gas mixtures can indicate impurities or incorrect mixing ratios very quickly. The devices can be manually adjusted to the various measuring tasks on site only at the push of a button.

Overview table of process gases or process gas mixtures according to DIN standard 14175: 2008

Some process gases or the process gas mixtures, e.g. Main group I, include gases that can be measured with the thermal conductivity. Other process gas main groups such as M1, M2, M3 contain CO2 which is infrared active and can only be measured with IR. FTC400 is ideal for this measurement task.

Definition of terms DIN standard 14175:2008

The DIN standard 14175: 2008 regulates the designations for process gases and mixed process gases used for joint welding and related processes.

The gases are divided into groups. The groups describe their chemical behavior and form main and subgroups.

The main groups indicate the chemical behavior:

I: inert process gases and process mixing gases
M1,M2m,M3: Oxidizing process gases and process mixing gases containing oxygen or / and carbon dioxide.
C: Highly oxidizing process gases and process mixing gases
R: Reducing process gases and process mixing gases
N: Reaction-bearing process gases and process mixing gases containing nitrogen
O: Oxygen
Z: Process mixing gases with components whose composition is outside the listed range.

The subgroups indicate the different composition of the process gases within the main group.

Designation: mixed gas with 7% carbon dioxide, 4% oxygen and balance argon:

  • Classification: ISO 14175 – M25
  • Designation: ISO 14175 – M25 – ArCO-7/4

Configurator

Required process gas / process gas mixture (multiple selection is possible)

Process gas name Multiple
selection
C1 Kohlendioxid (CO2)
CO2 100 Vol%
I1 Argon (Ar)
Ar: 100 Vol%
I2 Helium (He)
He: 100 Vol%
I3 ArHe – 15 Rest
He: 15 Vol%; Ar: Rest
I3 ArHe – 30 Rest
He: 30 Vol%; Ar: Rest
I3 ArHe – 50 Rest
He: 50 Vol%; Ar: Rest
I3 HeAr – 10 Rest
Ar: 50 Vol%; He: Rest
I3 HeAr – 30 Rest
Ar: 50 Vol%; He: Rest
M12 ArC – 2,5 Rest
CO2: 2,5 Vol%; Ar: Rest
M12 ArHeC – 20/2 Rest
He: 20 Vol% ; CO2: 2 Vol%; Ar: Rest
M12 ArHeC – 50/2 Rest
He: 30 Vol% ; CO2: 2 Vol%; Ar: Rest
M13 ArO – 1 Rest
O2: 1 Vol%; Ar: Rest
M13 ArO – 3 Rest
O2: 3 Vol%; Ar: Rest
M20 ArC – 10 Rest
CO2: 10 Vol%; Ar: Rest
M20 ArC – 15 Rest
CO2: 15 Vol%; Ar: Rest
M20 ArHeC – 30/10 Rest
He: 30 Vol% ; CO2: 10 Vol%; Ar: Rest
M20 ArHeC – 35/15 Rest
He: 35 Vol%; CO2: 15 Vol%; Ar: Rest
M21 ArC – 18 Rest
CO2: 18 Vol%; Ar: Rest
M21 ArC – 25 Rest
CO2: 25 Vol%; Ar: Rest
M22 ArHeO – 25/3 Rest
He: 25 Vol% ; O2: 3 Vol%; Ar: Rest
M22 ArO – 8 Rest
O2: 8 Vol%; Ar: Rest
M23 ArCO – 5/4 Rest
CO2: 5 Vol% ; O2: 4 Vol%; Ar: Rest
Process gas name Multiple
selection
M23 ArHeOC – 4/3,1/2 Rest
He: 4 Vol% , O2: 3,1 Vol%, CO2: 2 Vol%; Ar: Rest
M25 ArCO – 13/4 Rest
CO2: 13 Vol% ; O2: 4 Vol%; Ar: Rest
N1 100
N2: 100 Vol%
N2 ArHeN – 20/2 Rest
He: 20 Vol% N2: 2 Vol%; Ar: Rest
N2 ArN – 2 Rest
N2: 2 Vol%; Ar: Rest
N4 ArNH – 2/1 Rest
N2: 2 Vol%; H2: 1 Vol% Ar: Rest
N5 NH – 5 Rest
H2: 5 Vol%; N2: Rest
R1 ArH – 2..15 Rest
H2: 2 – 15 Vol%; Ar: Rest
R1 ArHeH – 20/8 Rest
He: 20 Vol%; H2: 8 Vol%; Ar: Rest
R1 ArHeH – 40/10 Rest
He: 40 Vol%; H2: 10 Vol%; Ar: Rest
Z Ar + NO – 0,03 Rest
NO: 0,03 Vol%; Ar: Rest
Z ArC + NO – 2/0,03 Rest
CO2: 2 Vol%; NO: 0,3 Vol%; Ar: Rest
Z ArC + NO – 8/0,03 Rest
CO2: 8 Vol%; NO: 0,3 Vol%; Ar: Rest
Z ArC + NO – 18/0,03 Rest
CO2: 18 Vol%; NO: 0,3 Vol%; Ar: Rest
Z ArHe + NO – 30/0,03 Rest
He: 30 Vol%; NO: 0,03; Ar: Rest
Z ArHeC – 50/0,05 Rest
He: 50 Vol% ; CO2: 0,05 Vol%; Ar: Rest
Z ArHeHC – 30/2/0,05 Rest
He: 30Vol% ; H2: 2Vol%; CO2: 0,05Vol%; Ar:Rest
Z ArHeNC – 5/5/0,05 Rest
He: 5Vol%; N2: 5Vol%; CO2: 0,05Vol%; Ar: Rest
Z ArHeO – 15/0,03 Rest
He: 15 Vol %; O2: 0,03 Vol%; Ar: Rest
Z ArHeO – 30/0,03 Rest
He: 30 Vol %; O2: 0,03; Ar: Rest
Z ArHeO – 50/0,03 Rest
He: 50 Vol %; O2: 0,03; Ar: Rest
Z ArO – 0,03 Rest
O2: 0,03 Vol%; Ar: Rest

Order a Quote

If you are unsure, whether the listed devices fit your application, please specify your process in your enquiry. The Messkonzept GmbH technical sales team will work out the best solution for your process with you.

Contact Info

Phone:    +49 (0) 69 530 564 44
Fax:    +49 (0) 69 530 564 45
e-mail:   info@messkonzept.de

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